DESIGN AND CONSTRUCTION OF AUTOMATIC BATTERY CHARGER

Student: Ikechukwu Emmanuel Onwukaike
Supervisor: Dr Ezema Edwin
HOD: Dr Charles Nwonye
Department of Electrical Electronics Engineering
Engineering and Technology
Madonna University, Elele, Rivers State

Abstract

This project presents the design and implementation of an automatic battery charger capable of efficiently charging 12V lead-acid batteries while providing overcharge protection through an automatic cut-off mechanism. The charger utilizes a step-down transformer, rectifier circuit, transistors, and a Zener diode-based voltage sensing system to initiate and terminate the charging process without human intervention. The system was tested using a 15V AC input and a partially discharged 12V battery. Results confirmed that the charger effectively detected low battery voltage, activated charging via a relay, and automatically disconnected the battery once the terminal voltage reached 13.8V. The auto cut-off function was both reliable and repeatable across multiple test cycles. The project successfully met its design objectives, providing a safe, convenient, and efficient solution for battery charging. Recommendations for future improvements include adding heat sinks for thermal stability, a fuse for circuit protection, and a digital voltmeter for real-time voltage monitoring. The charger proves suitable for practical applications requiring automated battery management.

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