DESIGN, FABRICATE AND TEST RUN AN AUTOMATIC GARAGE DOOR
Abstract
As in an elevator, the electric motor does not provide most of the power to move a heavy garage
door. Instead, most of door's weight is offset by the counterbalance springs attached to the door.
(Even manually operated garage doors have counterbalances; otherwise, they would be too
heavy for a person to open or close them.) In a typical design, torsion springs apply torque to a
shaft, and that shaft applies a force to the garage door via steel counterbalance cables. The
electric opener provides only a small amount of force to control how far the door opens and
closes. In most cases, the garage door opener also holds the door closed in place of a lock.
The typical electric garage door opener consists of a power unit that contains the electric motor.
The power unit attaches to a track. A trolley connected to an arm that attaches to the top of the
garage door slides back and forth on the track, thus opening and closing the garage door. The
trolley is pulled along the track by a chain, belt, or screw that turns when the motor is operated.
A quick-release mechanism is attached to the trolley to allow the garage door to be disconnected
from the opener for manual operation during a power failure or in case of emergency. Limit
2
switches on the power unit control the distance the garage door opens and closes once the motor
receives a signal from the remote control or wall push button to operate the door.
The entire assembly hangs above the garage door. The power unit hangs from the ceiling and is
located towards the rear of the garage. The end of the track on the opposite end of the power unit
attaches to a header bracket that is attached to the header wall above the garage door. The power
head is usually supported by punched angle iron.
Recently another type of opener, known as the jackshaft opener, has become more popular. This
style of opener was used frequently on commercial doors but in recent years has been adapted for
residential use. This style of opener consists of a motor that attaches to the side of the torsion rod
and moves the door up and down by simply spinning the rod. These openers need a few extra
components to function safely for residential use. These include a cable tension monitor, to
detect when a cable is broken, and a separate locking mechanism to lock the door when it is fully
closed. These have the advantage that they free up ceiling space that an ordinary opener and rail
would occupy. These also have the disadvantage that the door must have a torsion rod to attach
the motor.
Some modern garage door is equipped with a ESP32 micro-controller and hence operate in a
simple manner. ESP32 micro-controller embedded with Wi-Fi module which enhances its
connectivity to smart phone device. For adequate security, the hotspot from the transmitting
device is pass worded and only allows designated users access. The user logs into a web address
which provides a graphic user interface to gain full control of the garage door. Numerous
research effort has been made on smart garage door N. Aidah Nabihah. (2016), presented the
design and fabrication of an automatic gate using Arduino. T. Lehr and B. Benson (2016).
executed a project which concentrated on the structure leading to the establishment of minima
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